Continuous Optical 3D Printing of Green Aliphatic Polyurethanes

ACS Appl Mater Interfaces. 2017 Jan 11;9(1):836-844. doi: 10.1021/acsami.6b12500. Epub 2016 Dec 20.

Abstract

Photosensitive diurethanes were prepared from a green chemistry synthesis pathway based on methacrylate-functionalized six-membered cyclic carbonate and biogenic amines. A continuous optical 3D printing method for the diurethanes was developed to create user-defined gradient stiffness and smooth complex surface microstructures in seconds. The green chemistry-derived polyurethane (gPU) showed high optical transparency, and we demonstrate the ability to tune the material stiffness of the printed structure along a gradient by controlling the exposure time and selecting various amine compounds. High-resolution 3D biomimetic structures with smooth curves and complex contours were printed using our gPU. High cell viability (over 95%) was demonstrated during cytocompatibility testing using C3H 10T1/2 cells seeded directly on the printed structures.

Keywords: 3D printing; biocompatibility; biomimicry structure; continuous optical printing; gradient stiffness fabrication; green polyurethane.