The electrical contact resistance between a metal and semiconductor is one of the keys to improving the output performance of thin-film thermoelectric devices. Herein, we reduced the interface contact resistance by controlling the surface energy of a Sb2Te3 semiconductor via tuning of the crystallization and orientation, preparing an intrinsically compact and flat Sb2Te3 film with high surface energy and low roughness, which can give rise to a low average specific contact resistivity (8.2 × 10-6 Ω cm2) with a Ni/Cu metal. The improvement in interface electrical properties is due to the increase in the surface energy and decrease in the surface roughness of the semiconductor surface, which lead to a transformation from three-dimensional island-shaped nucleation to two-dimensional layered nucleation for surface-attached metal films, forming a longitudinally tight connection contact with a low resistance. This approach allows the resistivity to become close to the fundamental theoretically calculated limit. Our work provides a new idea for reducing the contact resistivity of thin-film thermoelectric devices, which is conducive to supporting the development of thermoelectric semiconductor planarization.
Keywords: Sb2Te3 thermoelectric films; contact resistance; heterogeneous interface; interface tuning; oriented microstructure; surface energy.