An evaluation of the usability and durability of 3D printed versus standard suture materials

Wound Repair Regen. 2024 May-Jun;32(3):229-233. doi: 10.1111/wrr.13175. Epub 2024 Mar 27.

Abstract

The capability to produce suture material using three-dimensional (3D) printing technology may have applications in remote health facilities where rapid restocking of supplies is not an option. This is a feasibility study evaluating the usability of 3D-printed sutures in the repair of a laceration wound when compared with standard suture material. The 3D-printed suture material was manufactured using a fused deposition modelling 3D printer and nylon 3D printing filament. Study participants were tasked with performing laceration repairs on the pigs' feet, first with 3-0 WeGo nylon suture material, followed by the 3D-printed nylon suture material. Twenty-six participants were enrolled in the study. Survey data demonstrated statistical significance with how well the 3D suture material performed with knot tying, 8.9 versus 7.5 (p = 0.0018). Statistical significance was observed in the 3D-printed suture's ultimate tensile strength when compared to the 3-0 Novafil suture (274.8 vs. 199.8 MPa, p = 0.0096). The 3D-printed suture also demonstrated statistical significance in ultimate extension when compared to commercial 3-0 WeGo nylon suture (49% vs. 37%, p = 0.0215). This study was successful in using 3D printing technology to manufacture suture material and provided insight into its usability when compared to standard suture material.

Keywords: 3D printed; 3D printing; medical supplies; suture materials; wound care; wound repair.

Publication types

  • Comparative Study

MeSH terms

  • Animals
  • Disease Models, Animal
  • Feasibility Studies*
  • Humans
  • Lacerations / surgery
  • Materials Testing
  • Nylons
  • Printing, Three-Dimensional*
  • Suture Techniques*
  • Sutures*
  • Swine
  • Tensile Strength*
  • Wound Healing