Isolating Cu-Zn active-sites in Ordered Intermetallics to Enhance Nitrite-to-Ammonia Electroreduction

Nat Commun. 2024 Nov 23;15(1):10173. doi: 10.1038/s41467-024-53897-9.

Abstract

Electrocatalytic nitrite reduction to the valuable ammonia is a green and sustainable alternative to the conventional Haber-Bosch method for ammonia synthesis, while the activity and selectivity for ammonia production remains poor at low nitrite concentrations. Herein, we report a nanoporous intermetallic single-atom alloy CuZn (np/ISAA-CuZn) catalyst with completely isolated Cu-Zn active-sites, which achieves neutral nitrite reduction reaction with a remarkable NH3 Faradaic efficiency over 95% and the highest energy efficiency of ≈ 59.1% in wide potential range from -0.2 to -0.8 V vs. RHE. The np/ISAA-CuZn electrocatalyst was able to operate stably at 500 mA cm-2 for 220 h under membrane electrode assembly conditions with a stabilized NH3 Faraday efficiency of ~80% and high NO2 removal rate of ~100%. A series of in situ experimental studies combined with density functional theory calculations reveal that strong electronic interactions of isolated Cu-Zn active-sites altered the protonation adsorption species, effectively alleviating the protonation barrier of *NO2 and thus greatly facilitating the selective reduction of NO2- into NH3.