Amorphous Carbon Film as a Corrosion Mitigation Strategy for Stainless Steel in Molten Carbonate Salts for Thermal Energy Storage Applications

Materials (Basel). 2024 Nov 18;17(22):5619. doi: 10.3390/ma17225619.

Abstract

Ternary carbonate salts (Li2CO3-Na2CO3-K2CO3) are promising heat transfer fluids to increase the efficiency of the electric power in concentrated solar power (CSP) technology. However, the corrosion produced at high operating temperatures is a key challenge to tackle for employing cost-effective steels as construction materials in CSP. In this work, the use of stainless steels with amorphous carbon was investigated, for the first time, as a surface modification method to mitigate the corrosion of structural CSP materials by molten salts. In doing so, an amorphous carbon (a-C) film of 100 nm in thickness was deposited on the 301LN stainless steel's surface by the carbon thread evaporation technique. The corrosion behavior of the 301LN was assessed in carbonate salt at 600 °C for 1000 h. This film decomposed forming carbide layers, contributing to corrosion mitigation due to the generation of denser oxide layers, decreasing the Li+ diffusion through the stainless steel.

Keywords: amorphous carbon film; concentrated solar power (CSP); corrosion; molten carbonate salts; stainless steel; thermal energy storage (TES).

Grants and funding

The research reported in this paper received support from the Direcció General d’Indústria and ACCIÓ (Generalitat de Catalunya) to IMEM-CIEFMA in the INNOTEC project, grant number: ACE034/21/000031; Agency for Administration of University and Research (Agència de Gestió d’Ajuts Universitaris i de Recerca, [AGAUR) (2021 SGR 01053)]; and the CEX2023-001300-M project, funded by MCIN/AEI/10.13039/501100011033. Mohammad Rezayat also acknowledges financial support via an AGAUR Fellowship [(FI-SDUR-2020)] from the Generalitat de Catalunya. Miguel Morales Comas is a Serra Húnter Associate Professor and is grateful to the Serra Húnter program (Generalitat de Catalunya).